Selection Guides

Level Instrument Selection Guide for Liquids and Bulk Solids

Select a level measurement principle from the medium, vessel, foam, vapour, dust, dielectric properties, density, buildup, blind zones and installation limits.

Level Instrument Selection Guide for Liquids and Bulk Solids

Level selection begins with the medium and vessel, not with a preferred sensor name. Continuous measurement and point switching are different tasks. A suitable method must tolerate the actual surface, atmosphere, buildup, mechanical layout and operating envelope.

Application data to collect

InputExamples of its effect
Liquid or bulk solidChanges the suitable sensing principles and mechanical load.
Dielectric properties / conductivityAffects radar and capacitance signal strength.
Density and density changeDirectly affects hydrostatic and float measurement.
Foam, vapour, dust or condensationMay attenuate, reflect or coat the sensing path.
Coating and buildupCan change contact-sensor response and antenna condition.
Vessel geometryNozzles, internals, agitators and walls can create obstructions or false echoes.
Range and blind zonesDetermine whether the required top and bottom levels are measurable.
Temperature, pressure and cleaningGovern mechanical construction, seals, materials and approvals.

Principle-level screening

  • Hydrostatic: useful when liquid density is sufficiently known; density variation and venting require review.
  • Free-space radar: non-contact, but antenna, beam path, dielectric behaviour, foam, dust, vapour and condensation matter.
  • Guided-wave radar: uses a probe path; probe geometry, buildup, interface conditions and mechanical forces matter.
  • Capacitance/RF: depends on probe construction and dielectric behaviour; coating compensation and calibration must be reviewed.
  • Float: depends on density, viscosity and mechanical freedom of movement.
  • Point switch: select fail-safe state, switching point and a principle compatible with coating, density and mechanical load.

Decision sequence

  1. Define continuous, interface or point-level duty.
  2. Record normal and worst-case medium properties.
  3. Draw the vessel, nozzles, internals and required measuring span.
  4. Eliminate principles that conflict with pressure, temperature, cleaning, coating or mechanical limits.
  5. Confirm output, power, area classification and required evidence.
  6. Choose the exact model/SKU only after the configuration record covers those conditions.

Quoted range, blind zone, accuracy or approval must be tied to a specific construction and test condition. If a value is absent from the current TYCK record, include it in the RFQ rather than borrowing it from another model.

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